Device holder accommodating wavelength division multiplexers

ABSTRACT

A device holder ( 10 ) adapted to be used in an optical module box ( 2 ) for retaining the WDMs ( 1 ). The device holder is injection molded and made of a specific thermoplastic material that can help maintain a normal operating temperature of the WDMs mounted in the optical module box. The device holder comprises a mounting substrate ( 12 ), a plurality of protrusions ( 14 ) extending upwardly from the substrate, and two side mounting beams ( 161   a ) and a middle mounting beams ( 161   b ). Wherein adjacent protrusions forms a mounting groove ( 15 ) for retaining the WDMs therein. The device holder is mounted to the bottom of the optical module box by screws.

BACKGROUND OF THE INVENTION

[0001] 1. Field of the Invention

[0002] This invention relates generally to a device holder for WDMs, and more particularly to a device holder for retaining WDMs in an optical module.

[0003] 2. Description of the Related Art

[0004] WDM systems are widely deployed in modern communications networks. In a WDM system, multiple channels are carried over a single optical fiber without interference between the channels, so that channel-carrying capacity is increased. A WDM system includes a WDM module that secures a plurality of WDMs therein. WDMs must be properly secured in the WDM module, to ensure reliability and durability of the WDM module. Various means have been developed for securing WDMs.

[0005] Conventionally, the device holder is fixed to the optical module by epoxy resin. However, epoxy resin takes a long time to solidify (generally 2 or 3 hours at a temperature of 110 degrees). Additionally, epoxy resin more easily loses following a change in environmental conditions.

[0006] Furthermore, device holders are usually made of metal, which transfer heat very fast. We know that temperature can affect the optical performance of a device, and the stating of a device also be affected.

[0007] It is desired to provide an improved device holder that is capable of effectively and reliably securing WDMs in an optical module.

[0008] An example of a device holder is disclosed in a co-pending patent application, U.S. Ser. No. 10/012005, filed on Nov. 30, 2001 by the same inventor, which is hereby incorporated by reference.

SUMMARY OF THE INVENTION

[0009] An object of the present invention is to provide a device holder for WDMs which can be firmly fixed to an optical module.

[0010] Another object of the present invention is to provide a device holder, which is made of a material which can help maintain a normal operating temperature of the WDMs mounted in an optical module.

[0011] In order to achieve the above objects, a device holder according to the present invention comprises a mounting substrate, a plurality of protrusions extending upwardly from the substrate, two side mounting beams and a middle mounting beam. Adjacent protrusions form groove therebetween for retaining the WDMs therein. The device holder is mounted to a bottom of an optical module box using screws. The device holder is injection molded and is made of a specific thermoplastic material.

[0012] Other objects, advantages and novel features of the present invention will be drawn from the following detailed description of a preferred embodiment of the present invention with attached drawings, in which:

BRIEF DESCRIPTION OF THE DRAWINGS

[0013]FIG. 1 is a perspective view of a device holder according to the present invention;

[0014]FIG. 2 is a perspective view of an optical module box for receiving the device holder therein; and

[0015]FIG. 3 is a perspective view of the device holder mounted to the optical module box of FIG. 2, together with a WDM secured in the device holder.

DETAIL DESCRIPTION OF THE PREFERRED EMBODIMENT

[0016] Referring to FIGS. 1 and 2, a device holder 10 is attached in a box 2 of an optical module by screws. The device holder 10 comprises a substrate 12, a plurality of protrusions 14 extending upwardly from the substrate 12, two side mounting beams 16 a respectively formed on the opposite ends of the substrate 12 and a middle mounting beam 16 b formed at a middle of the substrate 12. A pair of guarding walls 18 extends from each end of the substrate 12 for providing routing slots for protecting the optical fibers connecting with the WDMs 1 mounted in the device holder. Each WDM 1 is packed in a sleeve (not labeled), and communicates with other optical devices via optical fibers.

[0017] The substrate 12 is a rectangular flat plate, a height of the substrate 12 being equal to a depth of a fixing groove 24 defined in a bottom of the optical module box 2. The protrusions 14 extend upwardly from the substrate 12 at a same distance. The protrusion 14 can be of any shape, but those shown as the preferred embodiment of the present invention are rectangular. The substrate 12 and each pair of opposing protrusions forms a groove 15 to receive a WDM therein. A cutout 141 is defined in an upper portion of each protrusion 14.

[0018] The side mounting beams 16 a and middle mounting beam 16 b extend upwardly from the substrate 12 and are integral with the substrate 12. Each end of each mounting beam 16 a and 16 b is round. Each end of each side mounting beam 16 a has a slight outward bend to accommodate a portion of a fixing block 22 defined in the optical module box 2. The mounting beams 16 a and 16 b are stably fixed the device holder 10 in the optical module box 2 and decrease vibration of WDMs 1 in comparison with mounting the device holder 10 directly to a bottom of the box 2. A mounting hole 161 a is defined through each end of the side mounting beam 16 a, and a mounting hole 161 b is defined through each end of the middle mounting beam 16 b. The mounting holes 161 a and 161 b correspond in position with fixing holes in the fixing blocks 22 of the optical module box 2.

[0019] One guarding wall 18 extends upwardly from the mounting beam 16 a, and the other extends upwardly from the substrate 12 and abuts against the side mounting beam 16 a. These two guarding walls 18 are parallel to each other and extend to a same height above the substrate 12. The optical fibers (not labeled) connecting with the WDMs 1 are arranged between pairs of guarding walls 18 for protecting the fibers from too sharp a curving or bending.

[0020] The device holder 10 is injection molded. A thermoplastic material is used to make the device holder 10 to protect the WDM 1 mounted in the device holder 10 from hot or cold temperature at a bottom of the box 2. Preferred conductive thermoplastic composite materials are from the family of STAT-KON Conductive Composites, commercially available from LNP Engineering Plastics, Inc. of Exton, Pa.

[0021] Referring to FIG. 3, in assembly, the device holder 10 is mounted in the fixing groove 24 at the bottom of the optical module box 2. Each of the mounting beams 16 a and 16 b overlap corresponding fixing blocks 22 in the bottom of the optical module box 2, and the mounting holes 161 a and 161 b align with corresponding fixing holes in the fixing blocks 22. The device holder 10 is fixed to the bottom of the optical module box 2 by screws (not shown). Therefore, the device holder 10 is secured to the optical module reliability and durability. The WDM 1 are easy positioned in a corresponding fixing groove 15, and the glue is applied along the cutout 141 to the device holder 10 so that the glue flows over the WDMs 1 and the WDMs 1 are firmly fixed in the fixing groove 15.

[0022] Although the present invention has been described with specific terms, it should be noted that the described embodiments are not necessarily exclusive, and that various changes and modifications may be made thereto without departing from the scope of the present invention as defined in the appended claims. 

1. A device holder adapted to mount in an optical module for retaining WDMs therein, comprising: a mounting substrate; a plurality of protrusions projecting upwardly from the mounting substrate; slots defined between pairs of protrusions; a cutout defined in the upper of the protrusion, and a plurality of mounting beams extending from the mounting substrate for screwing the device holder to a bottom of the optical module box.
 2. The device holder as described in claim 1, wherein the device holder is injection molded.
 3. The device holder as described in claim 1, wherein the device holder is made of an elastic plastic material having a protecting which prevents heat or cold from transferring from the box to the device holder.
 4. The device holder as described in claim 1, wherein at least two beams are defined at each of two ends of the substrate.
 5. The device holder as described in claim 1, wherein each mounting beam has two opposite ends and each end is round.
 6. The device holder as described in claim 1, wherein a plurality of mounting holes is defined through each mounting beam.
 7. The device holder as described in claim 1, wherein the slots are each for holding the WDM.
 8. The device holder as described in claim 1, wherein a cutout is defined in the upper portion of each protrusion.
 9. The device holder as described in claim 1, wherein the device holder is fixed in the optical module by screws.
 10. The device holder as described in claim 1, wherein a pair of guarding walls projects upwardly from the substrate on the mounting beams for protecting optical fibers connected to the WDMs from bending too sharply.
 11. An optical assembly comprising: a box defining a space therein; a holder with a low thermal conductivity thereof, including a substrate with a plurality of upstanding protrusions thereon, said substrate secured to and inside the box, said plural upstanding protrusion defining a plurality of fixing grooves between adjacent two protrusions; and a plurality of optical devices adhered within the corresponding fixing grooves, respectively; wherein said holder not only secures the corresponding optical device in the box but also somewhat isolates heat transfer between the box and the optical devices. 